Lean Six Sigma: Is It The Way Ahead?

In these competitive times when time is money and a mistake costs you more than just a customer, there is more and more emphasis paid on productivity and quality management. It is through processes like six sigma that one can ensure the right project structure to be made under the correct leadership. Today, we will be focusing on key six sigma practices to understand it better:

  • Lean aims at customer satisfaction by eliminating everything from the production process that the customer doesn’t want. It is a process through which there is continuous value addition during the production processes.

A number of production techniques come under the lean methodology. Some of the crucial ones are: Kaizen – aims at continuous, small improvements; Total productive maintenance (TPM, total quality management (TQM); Poka-Yoke; Kanban; SMED, among others.

All such techniques have one production process in focus and it aims to minimize the time taken to done so and at the same time to create value addition at each point in the business.

  • Six sigma goes beyond the basic lean management and focuses on reducing the defects/mistakes made during the production process. However, six sigma at large goes beyond just production and also aims at managing the entire organization at large.

The two main six sigma methods are DMAIC and DMADV. Both use data and measurements to find errors at the design and production stage in order to find the right ways to deal with them or better yet eliminate them.

DMAIC refers to define, measure, analyze, improve, and control. While DMADV aims at define, measure, analyze, design and verify.

Every process in business, and every operational function happening during the production or manufacturing can be streamlined. Using processes like lean and six sigma not only cuts the man-hours and amount of time put into the work but also reduces the cost of production among other significance costs.

EZSigma group can help you identify all the business processes where you can significantly work on your expense reduction and create products and services that resonate well with your business and brand. It is important to realize that six sigma and its techniques are here to stay. About time that your business joins the right bandwagon that will help it take to new heights. And on that note, you must read all you can about six sigma for better returns.

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